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50th International Astronautical Congress, Amsterdam, The…

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    50th International Astronautical Congress, Amsterdam, The Netherlands, 4-8 October, 1999, IAA-99-IAA.11.2.01
                                         Acta Astronautica 47, p. 475 (2000).
       RESULTS FROM THE DEEP SPACE 1 TECHNOLOGY VALIDATION MISSION

                Marc D. Rayman, Philip Varghese, David H. Lehman, and Leslie L. Livesay
                                       Jet Propulsion Laboratory
                                  California Institute of Technology
                                          4800 Oak Grove Dr.
                                      Pasadena, CA 91109 USA

         Launched on October 24, 1998, Deep Space 1 (DS1) is the first mission of NASA's New
Millennium program, chartered to validate in space high-risk, new technologies important for future
space and Earth science programs. The advanced technology payload that was tested on DS1 comprises
solar electric propulsion, solar concentrator arrays, autonomous on-board navigation and other
autonomous systems, several telecommunications and microelectronics devices, and two low-mass
integrated science instrument packages. The technologies were rigorously exercised so that subsequent
flight projects would not have to incur the cost and risk of being the first users of these new capabilities.
The performances of the technologies are described as are the general execution of the mission and plans
for future operations, including a possible extended mission that would be devoted to science.

INTRODUCTION                                                  missions by developing and validating some of
                                                              the high-risk, high-benefit technologies they need.
      NASA's plans for its space and Earth                    NMP conducts deep space and Earth orbiting
science programs call for many scientifically                 missions focused on the validation of these
compelling, exciting missions. To make such                   technologies. The spacecraft flown by NMP are
programs affordable, it is anticipated that small             not intended to be fully representative of the
spacecraft, launched on low-cost launch vehicles              spacecraft to be used in future missions, but the
and with highly focused objectives, will be used              advanced technologies they incorporate are. As
for many of the missions. To prevent the loss of              each NMP mission is undertaken, the risk of
capability that may be expected in making                     using the technologies that form its payload
spacecraft smaller and developing and operating               should be substantially reduced because of the
missions less expensively, the introduction of                knowledge gained in the incorporation of the new
new technologies is essential.                                capability into the spacecraft, ground segment,
                                                              and mission design as well as, of course, the
       With many spacecraft carrying out its                  quantification of the performance during the
programs of scientific exploration, NASA could                flight.
accept a higher risk per mission; the loss of any
one spacecraft would represent a relatively small                  Although the objective of NMP technology
loss to the program. Nevertheless, the use of new             missions is to enable future science missions,
technologies in space science missions forces the             NMP missions themselves are not driven by
first users to incur higher costs and risks. The              science requirements. They are dedicated to
concomitant diversion of project resources from               technology, with the principal requirements
the scientific objectives of the missions can be              coming from the needs of the advanced tech-
avoided by certification of the technologies in a             nologies they are testing. The science return from
separate effort.                                              NMP missions is in the subsequent science
                                                              missions that become feasible.
Overview of New Millennium
     The New Millennium program (NMP) is                            By their very nature, NMP projects are high
designed to accelerate the realization of ambitious           risk. The key technologies that form the basis for
                                                              each mission are the ones which require validation
                                                              to reduce the risk of future missions. Indeed, if
Copyright 1999 by the American Institute of Aeronautics       an advanced technology does not pose a high risk,
and Astronautics, Inc. The U.S. Government has a              testing by NMP is not required. In many cases,
royalty-free license to exercise all rights under the         these unproven technologies will not have func-
copyright claimed herein for Governmental purposes. All       tionally equivalent back-ups on their test flights.
other rights are reserved by the copyright owner.             Nevertheless, the failure of a new technology on


                                                          1
an NMP mission, even if it leads to the loss of the              The first criterion clearly indicates that the
spacecraft, does not necessarily mean the mission          goal of the mission is to determine how well the
is a failure. If the nature of the problem with the        technologies work. Indeed, the wording reflects
technology can be diagnosed, the goal of pre-              the recognition of the high risk of the technologies
venting future missions from accommodating the             by allowing for the possibility that some might not
risk can be realized. Showing that a technology is         be operable.
not appropriate for use on subsequent science
missions would be a very valuable result of an                   A twelfth technology, a miniature integrated
NMP flight. The acquisition of this information            ion and electron spectrometer, was not included in
would achieve the goal of reducing the cost and            the success criteria, because it was so late in being
risk to candidate future users of the technology.          delivered that even six weeks before launch it was
Of course, it is likely that such a determination          uncertain whether the device would be ready.
would lead to modifications of the implementation          (This is another facet of the risk in planning to fly
of the technology, thus restoring its potential            with advanced technologies.) Nevertheless, it
value to future space science missions.                    was delivered and has performed very well.

Overview of DS1                                                  All the technologies except autonomous
     Deep Space 1 (DS1) is the first project of            navigation received 100% or more of their
NMP. Its payload consists of 12 technologies.              required testing by the end of June 1999. An
The criteria for "complete mission success,"               asteroid encounter planned for July 29, 1999 tests
agreed to by NASA Headquarters and JPL, are:               5% of the autonomous navigation system.

1) Demonstrate the in-space flight operations and                 In addition to its technical objectives, DS1
quantify the performance of the following 5                was intended to probe the limits of rapid develop-
advanced technologies:                                     ment for deep-space missions. The initial study
   - Solar electric propulsion (SEP)                       of DS1 was undertaken only 39 months before
   - Solar concentrator arrays                             launch, an unprecedentedly short time for a
   - Autonomous navigation                                 NASA deep-space mission in the modern era. At
   - Miniature camera and imaging spectrometer             the time the preliminary concept study was
   - Small deep space transponder                          initiated, the only definition of the project was that
                                                           it should validate solar electric propulsion and
and any 3 of the following 6 advanced                      other unidentified technologies in deep space and
technologies:                                              that launch should occur sometime in 1998. The
   - Ka-band solid state power amplifier                   level-1 requirements and goals1 were formulated
   - Beacon monitor operations                             26 months prior to launch.
   - Autonomous remote agent
   - Low power electronics                                       Further background on the project,
   - Power actuation and switching module                  including the selection of technologies and the
   - Multifunctional structure                             mission and spacecraft design, and additional
                                                           information on NMP are presented elsewhere.1,2
2) Acquire the data necessary to quantify the
performance of these advanced technologies by                         TECHNOLOGY RESULTS
September 30, 1999. Analyze these data and
disseminate the results to interested                           Overviews of DS1's advanced technologies
organizations/parties by March 1, 2000.                    and the results from flight testing follow. The
                                                           mission in which the technologies were used is
3) Utilize the on-board ion propulsion system              discussed in the next section.
(IPS) to propel the DS1 spacecraft on a trajectory
that will encounter an asteroid in fiscal year 1999.       Solar electric propulsion
                                                                Solar electric propulsion (SEP) offers sig-
4) Assess the interaction of the IPS operations            nificant mass savings for future deep-space and
with the spacecraft and its potential impact on            Earth-orbiting spacecraft that require substantial
charged particle, radio waves and plasma, and              velocity changes. The objective of the NSTAR
other science investigations on future SEP-                (NASA SEP Technology Application Readiness)
propelled deep space missions.                             program, to validate low-power ion propulsion,

                                                       2
was a good match to NMP's goals. NSTAR                           The IPS operated over a broad range of its
involved a collaboration among JPL, NASA's                  112 throttle levels, from input powers of 580 W
Glenn Research Center, Hughes Electron                      (throttle level 6) to 2140 W (throttle level 90). The
Dynamics, Spectrum Astro, Moog, and Physical                corresponding specific impulses were 1975 s and
Science, Inc.                                               3180 s. Measured thrust (determined through
                                                            radio navigation) was within 2% of the prelaunch
      The ion propulsion system (IPS) on DS13               prediction throughout the range.
uses a hollow cathode to produce electrons to
collisionally ionize xenon. The Xe+ is electro-                  Comparison with the extensive ground-test
statically accelerated through a potential of up to         program showed that operation in space is more
1280 V and emitted from the 30-cm thruster                  benign and contamination is lower. The vast
through a pair of molybdenum grids. A separate              body of data from the diagnostics sensors on the
electron beam is emitted to produce a neutral               effects of the IPS allows the development of
plasma beam. The power processing unit (PPU)                guidelines for future designers on how to make
of the IPS can accept as much as 2.5 kW, corre-             fields and particles measurements on future IPS-
sponding to a peak thruster operating power of              propelled spacecraft without interference from the
2.3 kW and a thrust of 92 mN. Throttling is                 propulsion system.
achieved by balancing thruster electrical
parameters and Xe feed system parameters at                      In the first attempt to thrust with the IPS (on
lower power levels; and at the lowest PPU input             November 10, 1998), it operated for about 4.5
power, 525 W, the thrust is 19 mN. The specific             minutes and then switched to a standby mode. It
impulse ranges from 3200 s with about 2 kW                  is believed that the unplanned termination of the
delivered to the PPU to 1900 s at the minimum               thrusting was the result of a contaminant causing a
throttle level.                                             short between the two grids. Attempts to restart
                                                            the thruster on that day were unsuccessful.
      Because the purpose of flying the IPS was to          Thermal cycling during the subsequent two weeks
validate it for future space science missions, a            changed the spacing between the grids, thus
comprehensive diagnostic system is also on the              stressing the contaminant, and when the IPS was
spacecraft.4 This aided in quantifying the inter-           commanded on again it operated as desired.
actions of the IPS with the spacecraft, including           Similar phenomena have been observed with other
advanced-technology science instruments, and                ion thrusters in space.
validating models of those interactions. The
diagnostic instrument suite includes a retarding                 In the 1799.4 hours of thrusting (for
potential analyzer, two Langmuir probes, search-            deterministic thrust, trajectory correction
coil and fluxgate magnetometers, a plasma wave              maneuvers, and dedicated tests), the total Xe
sensor, and two pairs of quartz-crystal micro-              consumption was 11.4 kg, providing 699.6 m/s.
balances and calorimeters. One of these pairs has           After the first day of unsuccessful attempts to
a direct view of the ion thruster exit, while the           resume thrusting, all 34 IPS starts in the mission
other is shadowed by spacecraft structure.                  were successful.
Measurements included the rate and extent of
contamination around the spacecraft from the Xe+                  All spacecraft systems operated normally
plume and the sputtered Mo from the grid, electric          during IPS thrusting. Telecommunications during
and magnetic fields, and the density and energy of          IPS thrusting, even with the radio signal passing
electrons and ions in the vicinity of the spacecraft.       through the plasma, were unaffected. Sensors
As a bonus, the sensors will be used to comple-             0.7 m from the thruster with a direct line of sight
ment science measurements of DS1's ion and                  to the exit grid recorded about 10 nm of surface
electron spectrometer (see below) during the small          contamination. Nearby sensors, without a direct
body encounters.                                            line of sight, accumulated an order of magnitude
                                                            less.
     By June 30, 1999, the IPS had operated for
nearly 1800 hours. This included several                    Solar concentrator array
dedicated tests, but the majority of the time was                Because of the IPS, DS1 required a high-
devoted to placing the spacecraft on a trajectory to        power solar array. The Ballistic Missile Defense
reach asteroid 1992 KD (in accordance with the              Organization (BMDO), working with NASA's
third mission success criterion).                           Glenn Research Center, AEC-Able Engineering,

                                                        3
and Entech, developed the Solar Concentrator                system validated on DS1, AutoNav6, began
Array with Refractive Linear Element Technology             functioning immediately upon activation of the
(SCARLET II).5 BMDO wanted a flight test for                spacecraft after separation from the launch
SCARLET, and because it could provide the                   vehicle, which occurred in Earth's shadow. The
necessary high power, including it on DS1 was               attitude control system (ACS) used a commercial
mutually beneficial.                                        star tracker to determine its attitude. Then the
                                                            real-time part of AutoNav correctly provided ACS
      SCARLET uses cylindrical silicone Fresnel             with the position of the Sun so that ACS could
lenses to concentrate sunlight onto GaInP2/GaAs/            turn the spacecraft to the attitude needed to
Ge cells arranged in strips. Including the optical          illuminate the solar arrays upon exiting the
efficiency of the lenses, a total effective magnifi-        shadow.
cation greater than 7 is achieved. With relatively
small panel area actually covered by solar cells, the            Data stored on board for use by AutoNav
total cost of cells is lowered, and thicker cover           include a baseline trajectory, generated and
glass becomes practical, thus reducing the                  optimized on the ground; the ephemerides of the
susceptibility to radiation. The dual junction cells        DS1 target bodies, distant "beacon" asteroids,
display significant quantum efficiencies from 400           and all planets except Pluto; and a catalog of the
nm to 850 nm, and achieved an average efficiency            positions of 250,000 stars (all contained in the
in flight of about 22.5%.                                   Tycho catalog).

      The pair of arrays produced 2.5 kW at 1 AU,                 Throughout the mission, about once per
within 1% of the prelaunch prediction. Each array           week, AutoNav was invoked by the operating
comprises four panels that were folded for launch,          sequence to allow it to acquire optical navigation
and a single-axis gimbal controls pointing in the           images. It issues commands to ACS and the
more sensitive longitudinal axis. The two wings             integrated camera and imaging spectrometer (see
include a total of 720 lenses, each focusing light          below) to acquire visible-channel images, each
onto 5 cells. DS1 is the first spacecraft to rely           with one beacon asteroid and known background
exclusively on refractive concentrator arrays; it           stars. On-board image processing allows accurate
also is among the first to use only multibandgap            extraction of the apparent position of each asteroid
cells.                                                      with respect to the stars, thus allowing the space-
                                                            craft location to be estimated. The heliocentric
      The array is one of the three new tech-               orbit is computed with a sequence of these
nologies that had to work correctly immediately             position determinations combined with estimated
after launch in order for the mission to proceed;           solar pressure, calculated gravitational pertur-
stored battery energy was sufficient only for a few         bations, and on-board knowledge of the thrust
hours. A substantial part of the validation of the          history of the IPS and incidental accelerations
array was the mechanical deployment and subse-              from unbalanced turns by the hydrazine-based
quent pointing. The deployment was so accurate              reaction control system (RCS). The trajectory
that, following dedicated tests, no pointing                then is propagated to the next encounter target, and
adjustments were deemed necessary, and the array            course changes are generated by the maneuver
provided stable operation throughout the mission.           design element. In general, those course correc-
                                                            tions are implemented through changes in the IPS
Autonomous navigation                                       thrust direction and duration, but in certain cases
     Because mission operations is a significant            described below, the maneuvers are accomplished
part of its science budget, NASA explicitly                 with dedicated IPS or RCS maneuvers.
included autonomy in its guidelines to NMP. A
reduction in requirements for Deep Space                         After AutoNav parameters were tuned in
Network (DSN) tracking of spacecraft will come              flight, typical autonomous cruise heliocentric orbit
from the placement of a complete navigation                 determinations differed from radiometric solutions
capability on board the spacecraft. (Other                  (developed to provide a reference against which to
autonomy technology experiments are discussed               test AutoNav) by < 1000 km and < 0.4 m/s. With
below.) In addition, autonomous navigation                  simple ground-based removal of some images
allows a smaller navigation team during flight.             (based on an algorithm that would be straight-
                                                            forward to implement in the flight software),
     One portion of the core of the autonomous              accuracies improved to < 400 km and < 0.2 m/s.

                                                        4
      For encounters, navigation is target-relative,        256 × 256 18-µrad/pixel CMOS active pixel
and 1 delivery accuracy is ~ 3 km. AutoNav                  sensor, which includes the timing and control
also performs target tracking at encounters to              electronics on the chip with the detector. The
provide accurate pointing information to ACS,               imaging spectrometers operate in push-broom
and it initiates the encounter sequences based on           mode. The infrared spectrometer covers the range
its estimate of the time to closest approach.               from 1.2 µm to 2.4 µm with spectral resolution of
                                                            12 nm and 54-µrad pixels.
      During periods of IPS thrusting, AutoNav
controls the IPS. It selects the throttle level based             MICAS serves three functions on DS1.
on models of SCARLET power generation and                   First, as with all the advanced technologies, tests
spacecraft power consumption; pressurizes,                  of its performance establish its applicability to
starts, and stops the IPS; and commands ACS to              future space science missions. Second, AutoNav
achieve the attitude needed for thrusting. AutoNav          uses the visible channels for optical navigation.
also commands updates to the throttle level and             Third, as a bonus, it will collect science data during
spacecraft attitude every 12 hours.                         the primary mission at the asteroid and at other
                                                            encounters if an extended mission is conducted.
      During periods of ballistic coast, AutoNav is
given time windows, in each of which it can                       The ultraviolet channel, designed to operate
execute a trajectory correction maneuver (TCM),             between 80 nm and 185 nm, did not function
which it designs autonomously if it has estab-              properly and never returned interpretable data.
lished that a TCM is necessary. In most cases,              Several tests were conducted to diagnose the
the TCMs are conducted with the IPS. To save                problem, and indications are that the malfunction
time during the final 2 days before an encounter            is in the signal chain after the detection of the
(and for the purposes of dedicated AutoNav                  photons.
testing), the hydrazine RCS is used. With either
propulsion system, if thrust is required in an                    MICAS images and IR spectra revealed
attitude that is prohibited by ACS, the TCM is              scattered light. Stray light analysis and dedicated
autonomously decomposed into two allowed                    tests established the multiple paths responsible.
maneuvers.                                                  The scattered light is the result of spacecraft
                                                            surfaces directing off-axis light to reflective
Integrated camera and imaging spectrometer                  components inside MICAS, particularly the
      If NASA is to conduct missions with smaller           multilayer insulation surrounding the IR detector.
spacecraft, it is essential to have correspondingly         The problem is easily avoided for future missions
smaller science instruments. One of the advanced            with different mounting of the instrument and
technologies DS1 tested is the Miniature                    alteration of the internal baffling. Modifications to
Integrated Camera Spectrometer (MICAS),                     AutoNav significantly increased its immunity to
conceived and developed by a team from the                  the light, and the flux is sufficiently low that it is
United States Geological Survey, the University             not expected to interfere with encounter science.
of Arizona, Boston University, Rockwell, SSG,
and JPL. In one 12-kg package, this derivative of           Integrated ion and electron spectrometer
the original concept for a Pluto Integrated Camera                Just as MICAS integrates several different
Spectrometer7 includes two panchromatic visible             measurement capabilities into one low-mass
imaging channels, an ultraviolet imaging                    package, the Plasma Experiment for Planetary
spectrometer, and an infrared imaging spec-                 Exploration (PEPE)8 combines multiple
trometer plus all the thermal and electronic                instruments into one compact package. At 5.6 kg
control. All sensors share a single 10-cm-                  and 9.6 W, PEPE is less than 25% of the mass
diameter telescope. With a structure and mirror of          and consumes less than 50% of the power of a
highly stable SiC, no moving parts are required;            comparably performing (but more expensive)
the detectors are electronically shuttered. Space-          instrument on Cassini. Designed and built by
craft pointing directs individual detectors to the          Southwest Research Institute and Los Alamos
desired targets.                                            National Laboratory, PEPE determines the three-
                                                            dimensional plasma distribution over its 2.8 sr
      The instrument includes two visible detec-            field of view.
tors, both operating between 0.5 µm and 1 µm:
a 1024 × 1024 CCD with 13-µrad pixels and a                      PEPE measures the energy spectrum of

                                                        5
electrons and ions simultaneously from 8 eV to 33          as well as in producing 2-way Doppler and
keV per unit charge with at least 5% resolution.           ranging data. The DSN also applied the Ka-band
Rather than using moving parts, it electrostatically       signals to the validation and improvement of
sweeps its field of view. PEPE measures ion                system designs in preparation for upgrading to
mass with a resolution of 5% in the range of 1 to          operational use of Ka-band. As the Earth-
500 amu per unit charge.                                   spacecraft range increased, certain tests were
                                                           repeated to assure that the transition through
     PEPE plays three roles on DS1. It has                 threshold in a selected Ka-band data rate would be
validated the design for a suite of plasma physics         observed. All communication and radiometric
instruments in one small package; it has assisted          tests proved to be in good agreement with models
in determining the effects of the IPS on the local         or with X-band results for the tests that were
plasma environment, including interactions with            enhanced by simultaneous X-band operation.
the solar wind and photoelectrons4; and it makes
scientifically interesting measurements during the         Beacon monitor operations
cruise and the encounters.                                       The SDST generates the tones needed for
                                                           beacon monitor operations11, conceived to reduce
     PEPE made measurements of the solar wind              the large demand that would be expected on the
with the IPS on and off, and a very important              DSN if many missions were in flight
result is that the data suggest that SEP can be used       simultaneously, as envisioned by NASA. In
on future science missions without interfering             beacon monitor operations, an on-board data
with the scientific payload. PEPE data showed              summarization system determines the overall
Xe+ returning to the spacecraft from the 1 ampere          spacecraft health. The system then transmits one
exhaust plume of the IPS and allowed limits to be          of four tones to indicate to the operations team the
placed on electrical charging of the spacecraft. In        urgency of the spacecraft's need for DSN
January 1999, a favorable alignment of the DS1             coverage. Without data modulation, these tones
and Cassini spacecraft allowed 36 hours of                 are detected easily with small, low-cost systems,
collaborative solar wind measurements, with the            reserving the large, more expensive DSN stations
two spacecraft separated by nearly 0.5 AU.                 for command radiation and data reception when a
                                                           beacon indicates that such services are needed.
Telecommunications technologies                            The four tones correspond to i) the spacecraft not
     DS1 validated a small deep-space                      needing any assistance because all is well; ii)
transponder (SDST), built by Motorola, and a Ka-           informing the ground that the spacecraft has
band solid state power amplifier developed by              encountered an unusual but not threatening event,
Lockheed Martin.9,10 Combining the receiver,               so a DSN track should be scheduled when
command detector, telemetry modulator, exciters,           convenient; iii) alerting the ground that
beacon tone generator (see below), and control             intervention is needed to prevent the loss of
functions into one 3-kg package, the SDST allows           important data or to assist in resolving a threat to
X-band uplink and X-band and Ka-band                       the mission, so DSN coverage should occur soon;
downlink. To achieve the SDST's functionality              and iv) requiring immediate assistance because the
without a new technology development would                 spacecraft has encountered a mission-threatening
require over twice the mass and 4 or 5 individual          emergency it was unable to solve. In each case,
subassemblies. The SDST, along with                        when tracking is initiated, the data summarization
SCARLET and AutoNav, had to function                       system provides a synopsis of the pertinent
correctly from the beginning of the mission.               spacecraft data.
Based on extensive routine use and dedicated
experiments, its performance was in excellent                    This artificial intelligence technology uses
agreement with preflight tests.                            adaptive alarm limits, which allow tighter
                                                           monitoring than traditional limits. Furthermore,
     The SDST's Ka-band signal is amplified by             the spacecraft parameters that are monitored and
the 0.7-kg power amplifier to 2.3 W with an                their limits depend upon the spacecraft activity.
overall efficiency of 13%. In addition to                  The system adaptively filters data so instead of
characterizing the operation of the hardware               using fixed limits, it can compute variable limits
device, DS1 provided Ka-band signals for DSN               on the fly; it can apply this not only to single data
use in verifying systems for acquiring,                    parameters but also to functions of multiple data
demodulating, decoding, and processing telemetry           parameters. These alarm limit functions are

                                                       6
"trained" using a neural network on the ground               new technology on a dedicated test mission. The
with actual DS1 engineering data to create                   bug proved to be easily correctable for future uses
functions that can perform more precise anomaly              of the technology. Analysis showed that it was
detection and detect important trends sooner than            safe to continue experiments on DS1 without
with conventional limits. Although this ground               fixing it, so a second experiment was devised,
software is quite complex, only the resulting                and it captured the remaining remote agent test
functions are uploaded to the spacecraft.                    objectives.

     Experiments conducted during DS1                        Microelectronics and structures
addressed both the data summarization and the                      Electronics mass, volume, and power
tone generation and detection (in both X-band and            consumption are important drivers for overall
Ka-band), which agreed well with preflight                   spacecraft design. DS1 included tests of two
models. Beacon monitor operations may be relied              microelectronics technologies and a mechanical/
upon during an extended mission if it occurs.                electronic experiment intended to contribute to the
                                                             achievement of NASA's vision of spacecraft in
Autonomous remote agent                                      the future. To reduce the power consumption of
      For the third autonomy technology DS1                  electronics, one experiment used devices with
tested, an artificial intelligence system was placed         very low voltage and low capacitance.13 This low-
on board to plan and execute spacecraft                      power electronics experiment contained four
activities.12 The team that developed this system            ring oscillators and some discrete transistors to
was drawn principally from JPL and NASA's                    test 0.9-volt logic and 0.25-µm gate lengths
Ames Research Center. Rather than standard                   (achieved with 248-nm lithography) based on
remote control, this technology uses an agent of             silicon-on-insulator technology. Provided by the
the ground team on board the spacecraft. This                Massachusetts Institute of Technology Lincoln
remote agent was tested in a restricted case on              Laboratory, the functioning of the devices in flight
DS1, in preparation for more ambitious                       was in good agreement with prelaunch tests. DS1
experiments on subsequent flights. The remote                also tested two power actuation and switching
agent includes an on-board mission manager that              modules, the result of a joint development among
carries the mission plan, expressed as high-level            Lockheed Martin, Boeing, and JPL.14 Each
goals. A planning and scheduling engine uses the             device contained four power switches, controlled
goals, comprehensive knowledge of the spacecraft             by a mixed-signal ASIC, providing voltage and
state, and constraints on spacecraft operations to           current sensing and current limiting. High-
generate a set of time-based or event-based                  density packaging technology quadruples the
activities, known as tokens, that are delivered to the       packing density over the current state of the art.
executive. The executive expands the tokens                  Designed to be capable of switching up to 40 V
to a sequence of commands that are issued directly           and 3 A, the experiment switched an internal test
to the appropriate destinations on the spacecraft.           load on DS1. Regular tests showed that the
The executive monitors the response to these                 performances of both PASMs were consistent
commands and reissues or modifies them if the                with prelaunch tests.
response is not what was anticipated. A mode
identification and reconfiguration engine aids in                  A multifunctional structure15 was provided to
assessing the spacecraft state and in recovering             DS1 by the United States Air Force Phillips
from faults without requiring help from the                  Laboratory and Lockheed Martin Astronautics as
ground except in extraordinary cases.                        a test panel that was attached to the spacecraft bus.
                                                             This new packaging technology integrates
      In the experiments on DS1, the remote agent            electronic housings and thermal control into load-
operated selected subsystems based on plans                  bearing elements, thus offering great reductions in
formulated on board. Injection of four                       the mass of spacecraft cabling and traditional
(simulated) faults tested remote agent's ability to          chassis. The DS1 experiment returned data on the
resolve or work around different classes of                  performance of the electronic connection systems
problems, and in each case it devised the correct            for embedded test devices and on the thermal
response. A bug in the executive interrupted the             gradients in the panel. The connectors displayed
first experiment, and the successful diagnosis of            no evidence of degradation, and the thermal
the problem was one important benefit of the                 gradients were consistent with preflight
testing; it also illustrated the value of trying out a       predictions.

                                                         7
                    MISSION                                capability exceeded what was needed for DS1,
                                                           with relatively low mass and low injection energy
      Two objectives provided the impetus for a            (in part attributable to the high performance of the
short mission. The principal requirement of DS1            IPS). Including 81.5 kg of Xe and 31.1 kg of
was to return results promptly to the future users         hydrazine, DS1 was 486.3 kg at launch, and the
of the technologies. Except for tests of lifetime,         Delta provided a C3 = 2.99 km2/s2; the launch
most technologies could be evaluated on short              vehicle could have delivered approximately 600
(but intense) missions as well as long ones. In            kg to DS1's escape trajectory. The excess launch
addition, in general shorter missions are less             vehicle performance allowed the manifesting of
expensive that longer ones. As a result, it was            another spacecraft on this launch. SEDSAT-1,
decided that the primary mission would be about            built by the Students for the Exploration and
one year. This allowed sufficient time to exercise         Development of Space at the University of
all the technologies under a wide range of                 Alabama in Huntsville, in collaboration with
conditions while keeping costs low and not                 NASA's Marshall Space Flight Center and
forcing eager potential users to wait unreasonably         Johnson Space Center, was mounted on the
long before being confident about the new                  second stage, which accomplished insertion into
systems. It also allowed sufficient time to                Earth orbit. After the second stage's second burn,
accomplish the objective of thrusting with the IPS         to raise the orbit of the third stage and DS1, the
long enough to place DS1 on a ballistic trajectory         stage separated and carried SEDSAT-1 to its
to an asteroid (the third criterion for success).          intended orbit, where it was separated. The third
                                                           stage completed DS1's injection to heliocentric
      DS1 was planned for launch in July 1998,             orbit.
based on the earliest expected spacecraft readiness
in a schedule that was extremely aggressive                     Following launch, several days were spent
(particularly given the large number of unproven           conducting an initial evaluation of the spacecraft,
technologies incorporated into the mission). The           verifying its health and preparing it for early
mission design, including solar system encounter           mission operations. Dedicated technology
targets, was based on that plan.16                         experiments began within one week of launch. Of
                                                           course, some technologies were used as part of
     In the spring of 1998, it became clear that           regular spacecraft operations, in particular the
launching DS1 in its planned launch period                 solar array, transponder, and AutoNav, but those
presented an unacceptable risk to mission success,         and all other technologies also were subjected to
so the launch period was shifted to October -              in-depth characterization tests.
November 1998. DS1 was given the slot vacated
by the Far Ultraviolet Spectroscopic Explorer                    Radiometric determination of the actual
when its launch was moved to 1999. Still, an               trajectory was combined with results of the first
unusually dense schedule of launches and other             SCARLET and IPS tests to generate and optimize
activities at the Eastern Test Range made sched-           an updated low-thrust trajectory that was
uling DS1's launch difficult. Once the launch              transmitted to the spacecraft. After verification of
period was selected, a new mission was designed            its functional capability, AutoNav was tuned in
with the requirements that it necessitate changes in       flight, particularly to account for discrepancies
neither the spacecraft nor ground systems and still        between the predicted and the actual MICAS
be compatible with the secondary payload (see              images. As the mission progressed, more reliance
below). The original mission plan was sufficiently         was placed on AutoNav, with conventional radio
robust that its architecture did not need to be            navigation used to validate its performance.
changed, but the encounter targets and
thrusting and coasting times did change.                        Initial IPS thrusting was conducted with the
                                                           thrust vector along the Earth-spacecraft line to
      DS1's launch occurred at 12:08:00.502 UTC            maximize communications rates and the Doppler
on October 24, 1998. It was launched on the first          signature, in order to quantify the actual thrust at
Delta II 7326-9.5 (from The Boeing Company),               selected throttle levels. After 10 days of
the smallest vehicle in the Delta stable, and was          thrusting, the spacecraft was turned to thrust
the first launch of NASA's Med-Lite program.               along the optimal vector (subject to a variety of
This launch vehicle was selected largely on the            pointing constraints) for reaching the encounter
basis of prompt availability and low cost, but its         targets for the primary and extended mission.

                                                       8
      To meet the demanding schedule prior to            have a quiet cruise. Because of the experimental
launch, some software development was                    nature of the spacecraft and the technologies, early
completed after launch. The launch load did not          sequence development was confined to
include all functions needed to conduct tests with       implementing and validating command activity
the low-power electronics, power actuation and           blocks that could be modified readily and executed
switching modules, multifunctional structure,            on board by real-time commanding to achieve a
beacon monitor operations, and remote agent.             desired technology experiment. In the first three
These technologies were selected for exclusion           months of flight, about 1800 real-time commands
from the earlier software because they were not          were executed by the spacecraft.
needed for the basic operation of the mission. In
February 1999, a completely new software load                 The judicious use of multimission tools and
of 4.1 megabytes was installed. This new                 services and standards such as CCSDS
software enabled the testing of four of the              (Consultative Committee for Space Data
previously excluded technologies (remote agent           Standards) kept the cost of the ground system and
was not in this load), upgraded AutoNav                  mission operations to a minimum. The small
(principally to accommodate scattered light in the       operations team averaged about 50 full-time
MICAS images), corrected bugs identified after           equivalents, including system and subsystem
launch, and improved spacecraft operability.             analysts, flight controllers, technology support
                                                         teams, testbed engineers, and project management
     To accommodate the remote agent                     and staff.
experiments in May, the flight software was
patched; in addition, the remote agent software                During the routine IPS thrust periods, one
was uploaded. In June, following the remote              DSN pass each week allowed high-rate
agent experiment, the entire flight software was         commanding and return of spacecraft engineering
replaced again. This last load contained new             and technology validation data through the high
operational enhancements and upgrades to a               gain antenna. This weekly track was immediately
number of systems, but primarily it included             preceded by AutoNav's collection of optical
further AutoNav upgrades for enhanced image              navigation images, and both activities were
processing (such as image differencing to gain           conducted with the IPS off. The IPS thrusted for
greater suppression of scattered light and more          the remaining 90% of the week. One or two
powerful corrections for MICAS' large geometric          shorter passes were scheduled between the longer
distortions) and the functions needed to execute         ones. Conducted only with one of the low gain
encounters. All three changes to the flight              antennas, to allow communication in the preferred
software, which included substantial development         thrust attitude, the shorter passes were used to
and testing, large uplink volumes, and rebooting         verify that the IPS was thrusting. On occasion
of the nonredundant main spacecraft computer,            this coverage also was used to conduct IPS or
were completed without incident.                         SCARLET experiments.

     The mission operations system made                        The strategy for selecting IPS thrust and
extensive use of standard tools and mission              coast times was based on compromises between
services JPL provides to support a wide range of         optimizing the trajectory and conducting the
missions. DS1 employed JPL's multimission                technology experiments and other mission
ground data system to provide the uplink and             activities incompatible with the attitudes or other
downlink data transport capabilities as well as          spacecraft states required for thrusting.16 As
much of the telemetry processing and display             illustrated in Figure 1, the deterministic thrusting
system. Project-developed applications                   for the primary mission was accomplished in two
augmented the system to be consistent with the           major periods. The brief hiatus in the first major
autonomous capabilities of the spacecraft.               thrust arc was inserted to allow several days for
                                                         activation and initial testing of PEPE in the
     DS1 mission operations were significantly           absence of the IPS plasma, and SDST and Ka-
different from that of typical deep space missions       band experiments incompatible with the IPS thrust
at JPL. This was primarily attributable to the           attitude. When the second thrust segment ended
technology-validation focus of the DS1 mission.          on April 27, 1999 (under direction of AutoNav),
Unlike typical deep space missions, with its very        the spacecraft was on a ballistic trajectory that
active technology testing campaign, DS1 did not          would encounter asteroid 1992 KD, thus

                                                     9
Figure 1. DS1 trajectory for the primary mission (through September 18, 1999) and proposed extended
mission. The dotted portion is for ballistic coast; the solid portion indicates the IPS thrust is on.

accomplishing the third mission success criterion.        control the targeting of the final encounter. The
The thrust plan was developed to maintain the             maneuvers prior to 2 days before closest approach
option for an extended mission (see below).               will be executed with the IPS, and in the final 2
                                                          days the RCS will be used to save time.
     On July 29, 1999, the spacecraft will
encounter (9969) 1992 KD at 15.5 km/s. The                     Because 1992 KD is so faint, it will not be
size and shape are poorly known, but this asteroid        detected by AutoNav (using MICAS images) until
is believed to be elongate with a mean radius of          about 1 day before closest approach; until the
roughly 1 km. During the final 20 days of the             asteroid is detected on board, AutoNav will
spacecraft's approach to the body, AutoNav will           continue to use 1992 KD's a priori ephemeris. A
require optical navigation images and trajectory          flyby 15 km from the center of the body is
correction maneuvers at increasing frequencies to         planned. With an expected navigational delivery

                                                     10
accuracy of about 3 km (1), this assures a safe                         EXTENDED MISSION
but very exciting encounter. The last opportunity
for a trajectory correction maneuver will be 3                  If the spacecraft remains healthy and the
hours before closest approach.                             resources for an extended mission are available,
                                                           the DS1 project could conduct a scientifically
      During the final approach, AutoNav's                 exciting mission. With the technology testing
MICAS images will be interspersed with MICAS               complete, the extended mission would be devoted
images and spectra collected for science purposes.         to comet science. With AutoNav controlling the
The late navigation images will contain informa-           IPS, the spacecraft would travel to Comet
tion AutoNav needs to provide rapid updates to its         107P/Wilson-Harrington and Comet
estimate of the position of 1992 KD, critical for          19P/Borrelly.
keeping the asteroid in MICAS' field of view.
The 4 command sequences, sequentially                            As illustrated in Figure 1, most of the
governing activities during the final 5 minutes            extended mission would be devoted to IPS
before closest approach, will be activated by              thrusting. By the end of the extended mission,
AutoNav based on its estimates of the time to              the spacecraft would have expended essentially all
closest approach. Because MICAS is body-fixed,             of its Xe, providing a total of about 4.5 km/s.
the termination of imaging is dictated by when the
angular acceleration of the line of sight to the                 Because of the reduced mission operations
asteroid exceeds ACS' capability to keep 1992              staff and the increasing geocentric range during
KD in the MICAS field of view. Measurements                the extended mission, beacon monitor operations
by PEPE and diagnostics sensors for the IPS will           likely would be used to augment the team's ability
continue through closest approach.                         to monitor the spacecraft's health. Demand-
                                                           access operations have not been implemented by
      The asteroid encounter will allow an                 the DSN however, so that aspect of beacon
opportunity to gather data on the size, shape,             monitor operations cannot be implemented.
geomorphology, albedo, and the mineralogy and
compositional heterogeneity of the surface                       In January 2001, DS1 would reach Comet
material. It may be possible to measure, or at             Wilson-Harrington. This comet was lost after its
least constrain, the asteroid's magnetization,             discovery in 1949. In 1992, asteroid (4015) 1979
interaction with the solar wind (including                 VA was recognized to be the same body. It is
sputtering), and outgassing.                               possible therefore that this comet was seen just as
                                                           its activity was terminating. It is considered to be
      The spacecraft will point its high gain              a dormant comet or a comet/asteroid transition
antenna at Earth about 1 hour after closest                object, with an estimated radius of 2 km.
approach to begin returning technology validation
and science data. Although the data return will                 With DS1's relative speed of 15.8 km/s, the
require several days, the IPS may resume                   encounter would be similar to the 1992 KD
thrusting as soon as several hours after closest           encounter, but it would occur when the comet is
approach. It turns out that with the antenna Earth-        near solar conjunction. Although the operations
pointed, the IPS is within 30° of the optimal              team would have reduced control authority at that
attitude for thrusting for the extended mission.           time, AutoNav would control the trajectory and
For purposes of the extended mission, it is better         timing of sequence activations. Of course, there
to thrust in that attitude than to coast.                  would be sufficient time to incorporate the results
                                                           of the final testing of AutoNav at 1992 KD.
     The end of the primary mission is on
September 18, 1999. No new technology                           In September 2001, DS1 would encounter
experiments are planned after the asteroid                 Comet Borrelly at 17.0 km/s, within days of the
encounter. Following the completion of the return          comet's perihelion; this is one of the brightest and
of data, some minor engineering activities will be         most active short-period comets. The nucleus is
conducted to prepare for the resumption of long-           believed to be a prolate spheroid of about 4 km ×
term thrusting, and then the regular cycle of IPS          2 km with an active surface area of 7% - 10%.
thrusting, interrupted only for weekly acquisition         Science data at the comet that could be collected
of optical navigation images and DSN                       include the structure and composition of the coma
communications, will resume.                               and tail (including gas, plasma, and dust), the

                                                      11
nature of jets and their connection to surface              capabilities of the technologies to create new de-
features, the interaction with the solar wind, and          signs. Any informed user, seeking to benefit from
the same kind of characterization of the nucleus as         the capabilities of these advanced technolo
at the asteroid.                                            gies, now will encounter lower risk and cost by
                                                            building upon the successful results of the DS1
     The extended mission plan, although devoted            project.
to science, illustrates the benefits of the advanced
technologies. If DS1 had used conventional                             ACKNOWLEDGMENTS
technologies, including a bipropellant propulsion
system (and excluding the fraction of the solar                   The members of the DS1 mission operations
arrays needed for operation of the IPS), a                  and technology teams are gratefully acknowledged
transponder similar to that on the Mars Climate             for their impressive work, upon which this over-
Orbiter and Mars Polar Lander (launched a few               view is based.
months after DS1), and science instruments with
similar capability but without all the innovations               Some of the research described in this paper
being tested on DS1, the spacecraft would be                was carried out by the Jet Propulsion Laboratory,
significantly more massive. Reaching 1992 KD,               California Institute of Technology, under a
Wilson-Harrington, and Borrelly would have                  contract with the National Aeronautics and Space
required an injected mass of approximately 1300             Administration.
kg compared to DS1's 486.3 kg. And rather than
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                                                       12
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