Information about http://www.jrmiller.demon.co.uk/projects/freqstd/manual.pdf
GPS Disciplined …
Tags: ascii output, crystal oscillator, dip switch settings, divider, double oven, frequency accuracy, g3ruh, gps system, james miller, mains supply, mhz frequency, microcontroller, navman, output frequencies, power consumption, rockwell conexant, selectable, system controller, term accuracy, term frequency,Pages: 9
Language: english
Created: Fri Dec 16 08:25:24 2005
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GPS Disciplined
10 MHz Frequency Standard
by
James Miller G3RUH
2003 February
Contents
Description 1 Adjustments 4
Operation 2 Components 4
Equipment Modules 2 References 4
Oscillator 2
GPS Receiver 2 Figures
'Shera' System Controller 3 Wiring Diagram 5
Power Supply 3 Divider Logic Schematic 6
Mains supply 3 Rear Panel 6
PSU Board 3
Regulators 3 HP 10811 Oscillator Specification 7
Power Consumption 3 DIP Switch Settings etc 8
Divider Logic 4 Controller ASCII output 9
1. Description
This frequency standard is based on a Hewlett Packard double-oven HP10811 crystal oscillator [5]
maintained by the 1 pulse-per-second signal from a Rockwell/Conexant/Navman 'Jupiter-T' GPS
receiver [1]. Short term frequency accuracy is of order 1 part in 1011 ; day to day accuracy is of order 1 part
in 1013, and very long term accuracy matches that of the GPS system itself.
The PIC-based microcontroller, interfacing GPS pulse and 10 MHz oscillator, was designed by Brooks
Shera [2].
Output frequencies are 10 MHz, 5 MHz and 1 MHz, plus selectable 1 Hz-100 kHz in decade steps to front
panel BNC sockets.
Front Panel
Filter Vdac Output MHz
n
n
10 5 1 10 Hz
5 -1234 3
GPS-Based Frequency Standard
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2. Operation
Connect to 230v ac mains electricity using a grounded outlet, and a cable with a 3-pole IEC connector at the
equipment end. The equipment fuse is rated 500ma. Power consumption is about 40w from cold, 15w
when stabilised.
A GPS antenna should be connected to the MCX female socket on the rear panel. This socket has 5v
available, at up to 80 ma to power an active antenna. The receiver should lock onto the GPS satellites
within 2 minutes from cold, or only a few seconds if warm.
The HP10811 inner oven takes about 5 minutes to warm up, and its outer oven up to 60 minutes.
The left-hand numeric push-button switch "Filter" should be set to value 1, and the LCD digital voltmeter
reading will stabilise when preliminary system lock is achieved. This will take up to 15 minutes from cold,
less if already warm.
When stabilised, the Filter control can gradually be increased to 5 or 6. The system characteristic time
constant is 1500s at setting 2, doubling for each increase, up to 13 hours. Settling time is commensurate
with these periods.
HCMOS signals at frequencies of 10 MHz, 5 MHz and 1 MHz are available from the three central BNC
sockets, whilst the right-hand numeric push-button switch selects from 1 Hz to 100 kHz in decade steps
("0" = 1 Hz) and outputs to the fourth BNC socket.
GPS and controller diagnostic data is available in RS-232 format at two DB-9 sockets on the rear panel.
You can also use the oscillator without GPS signals. The Filter control must be set to "0" and the system
should be allowed to warm up for at least 10 minutes. Performance will then follow basic HP10811
specifications [4] and frequency accuracy is typically well within 0.05 Hz, depending on aging since last
calibration (see Adjustments).
3. Equipment Modules
3.1 Oscillator [4,5]
The 10 MHz double-ovened oscillator HP10811-60158 was obtained, together with its PSU, from a surplus
HP Z3801A GPS Receiver time and frequency standard. These units were used in USA cellular telephone
base stations during the mid to late 1990s, and appeared on the market in large numbers after about 5 years
operation. [6]
It has three parts; the oscillator, inner oven and outer oven. These parts are electrically independent.
The oscillator and inner oven are essentially as per the HP10811D/E product, except that the EFC is 10x
more sensitive, -1.00 Hz/volt. The output is a 2.5v pk-pk (0.9v rms) sine wave when loaded with 250 ohms.
The oscillator runs on regulated 12v and consumes 25ma when fully warmed.
The inner oven requires 12-30v; 24v is used here, and uses 380ma when cold, 60ma when hot and 25 ma
when the outer oven is hot.
The outer oven behaves as an 18 ohm resistor, and requires between 4 and 10 watts of heat. Control of this
power is done by DC-DC conversion and power amplifier circuitry on the associated power supply PCB.
3.2 GPS Receiver [1]
The GPS engine used is a Navman (formerly Rockwell and Conexant) 'Jupiter-T', part TU60-D120-041.
This is a 12 parallel channel engine, with a CPU rate around 45 MHz, so the 1 PPS output pulses have
~25 ns granularity. The receiver is optimised for static time/frequency applications. The command
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interface is compatible with Motorola UT+ "@@" protocols, as well as having a native binary mode and
NMEA plaintext outputs. The engine can be left to perform as given at start-up, and optionally can be tuned
by via software command to invoke, for example, self-survey and position hold modes.
3.3 'Shera' System Controller [2]
The function of this controller is to take 1 PPS pulses from the GPS engine, and generate an EFC voltage to
control the oscillator frequency. Additional features (such as LEDs etc) on front and rear panels are also
serviced. The controller PCB [7] is modified slightly as follows:
· A second 74HC4520 is piggy-backed to U2 as described in [3] to increase the division ratio to 32, which is
better matched to a 10 MHz oscillator.
· DIP switches S1/2/3, which set the control filter time constant, have been brought out to a front panel
thumbwheel switch via connector P5 by paralleling S1/2/3 with S6/7/8. Those six switches are therefore
unused and must be set open circuit (off).
· A multi-turn trimpot has been added to the PCB in order to fine adjust the static EFC voltage (needs about
-0.2v) and to set the frequency sensitivity to 7.5 x 10-9 per DAC volt as required by the design.
· A 1s time constant RC reset circuit is added for the PIC U8. (Pin 1 is now isolated from +5v).
3.4 Power Supply
This comprises a) 230vac mains power supply, b) DC-DC PSU board and c) three power regulator ICs.
Mains supply
The mains supply generates 54v DC (max 750ma) via a simple 36vac/50va transformer, bridge rectifier and
4700µf capacitor.
PSU Board
The main power conditioner, originally part of the HP Z3801A unit, accepts 54v DC input and generates
+5v, +15v and -15v for off-board equipment, and an on-board +5v supply for the outer oven controller. A
2200µf 40v capacitor has been added to bridge the +15 and -15v outputs. This is to suppress an LF
relaxation mode oscillation on the +/-15v supplies caused by the high start-up current surge from the inner
oven.
A 10k resistor bridges PCB connector P2 pins 1 and 8. This pulls pin 8 high for outer oven always ON.
Regulators
An LM7812 is used to provide stabilised 12v for the oscillator, and an LM7812/7912 pair stabilises +/-12v
supplies to the inner oven. These three regulators are bolted to the chassis floor. Total dissipation is
initially 2.3w falling to 300mw once the inner oven is warm.
Power Consumption
54v Supply (typ)
Start up 50.0v @ 750 ma = 38w
Steady state 55.2v @ 270 ma = 15w
15/-15/5v Supplies
10 MHz oscillator 12v 25 ma
Inner oven cold (outer hot) 24v 380 ma (+12v and -12v in series)
Inner oven hot (outer hot) 24v 25 ma
'Shera' Controller 5v 65 ma and -5v -10 ma
Panel meter 5v 40 ma (backlight on)
GPS Engine 5v 195 ma
Antenna 5v 25 ma
Divider logic 5v 15 ma
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3.5 Divider Logic
The logic unit takes a 2v pk-pk 10 MHz sinewave input and outputs decade 1 Hz to 10 MHz, and 5 MHz
HCMOS (TTL level) signals.
74AC14 U1 is a fast hex inverter with Schmidt trigger inputs that serves a) as an input buffer and b) as
output drivers to the 10/5/1 MHz front panel BNC sockets. 74HC14 U6 buffers outputs at the six lower
frequencies
The 74HC390s U2-5 are a dual divide by 10 counters. Each consists of a divide by 5 (which has an
asymmetric output), and a divide by 2. U2a is used for 5 MHz; all other sections are used as divide by 10.
4. Adjustments
The only adjustment available is to set the EFC static voltage. This might be required if ageing or
component drift has resulted in an ADC output voltage near the end of its range of ±3v. The present ADC
output voltage can be read on the LCD panel meter.
To reset the EFC static voltage:
1. Connect a DVM (digital voltmeter) to the EFC line at controller P8 pin 3 and pin 4 (gnd)
2. When the system is fully locked up and stable, write down the EFC voltage.
3. Set the filter switch to N=0, (set-up mode) which puts the DAC output close to 0v. Wait 30s for the
controller to recognise the change.
4. Adjust the trimpot until the DVM reading is identical to that recorded at step 2.
5. Restore the filter switch setting as per normal start-up procedure.
5. Components
Panel meter: Lascar
DPM 3S-BL 3.5 digit backlit LCD voltmeter module
Switches: Cherry PE series
BCD+complement UPEFA3000
Decimal UPEAA3000
LH end cheek 6090754
RH end cheek 6099756
Stop pin(s) 6070013
MCX Connectors: Huber+Suhner
Panel female crimp, for RG178 24MCX-50-1-13/111NH
Straight male crimp, for RG178 11MCX-50-1-13/111NH
Enclosure: OKW Enclosures Ltd (UK)
Unicase 2, part number M5502110 90h x 260w x 250d http://www.okw.co.uk/
References
1. Jupiter-T Data Sheet
http://www.navman.com/oem/products/gps_receivers/jupiter_t/index.html
2. A GPS-Based Frequency Standard, by Brooks Shera W5OJM, QST 1998 July, ARRL. Pages 37-44.
3. Additional information about the controller including .PDF file of the article [2]
http://www.rt66.com/~shera/index_fs.htm
4. HP10811D/E Catalogue Data Sheet scan
http://cp.literature.agilent.com/litweb/pdf/5091-1639E.pdf
5. HP10811D/E Performance Specifications
http://www.febo.com/time-freq/hardware/HP10811-Specs.pdf
6. HP Z3801A system from: http://www.buylegacy.com
7. Controller PCB source: http://a-aengineering.com/
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Red
Brn
L
500 ma (T)
4700µ Yel/Grn -5v
36v 230v E
64v
* 10k Trimpot
Blu Blu
N U9 pin9/10
9.54k *
50VA R6
54v DC Power Supply P8 pin 3
5k6
0.46k *
GPS Antenna GPS Port Cont Port
MCX
EFC Bias/Scale
1 1
+5v
RXD RXD
TXD 1N4148
Jupiter-T TU60-D120-041
Antenna
GPS Engine I/P COM COM
1M
TX
5 5 U8 pin 1
2 4 6 8 10 Grn Or Red
Brn 1µ
COM Blk
1 3 5 7 9 RX Red Red Grn
5v
Initial Clear
0v
1PPS
0v Vio Serial I/O P7 0v
1 Vbat
Whi 1 pps
4 10 kHz DAC Voltage
5 n.c. EFC trimpot GPS I/P P1 8,13 4
Brn
Red Blu Blk Red
Blk
Blu
Or
7,12
2
3 -1234 5
Power Red P8
5v
Input DAC I/O Lascar DPM 3S-BL
Blk
54v 0v 5v 0v V- V+ 10 MHz
P6 VCXO I/P
+ve -ve Power
'Shera'
Controller
Blu -15v P5 P4 To P5
1 2
Power Blk Switches LEDs (7-12)
0v
8 0v 4 2 1 5v k a k a k a
P1 P2
-15v Blu Blu
7 0v +5v
HP 0v Blk 10 MHz
6 Out
Grn Blk SMB
PSU 15v Grn
5 Yel
Module 0v 4 Blk 5 Red Low Heart High 5 MHz
Brn
0v 3 Blk Divider 1 MHz
5v 2 Red Vefc Logic
5v Red -15v -12v Blu
1 100k n
10k 10 Hz
15v 12v Grn
P2 10 MHz 1k
In 100 3
DC Yel
10
Regu- Blk 1
HP10811
Outer Oven Grn lators 12v
SMB Com
15v Red
P3
10 MHz
Blk 0v 0v Blk
Oscillator
Issue 1.2 - 2003 Feb 10
©2003 J R Miller G3RUH
GPS Disciplined 10 MHz Oscillator
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Divider Logic
©2002 J R Miller G3RUH Issue 1
+5v
Power
Power Devices +5v 0v
Input C2-7
100n U1 74AC14 U1,6 14 7
0v U2-5 74HC390 U2-5 16 8
U6 74HC14
10 MHz
11 10
U1
12 13
U1
6 5 MHz
10 MHz 1 U2a 3 5
Output U1
÷2
4 2 4
Divider PCB Layout
U1
R1
3
C1 470 9 15
8 1 MHz
1 2 12 13 9
U1 U2b U1
10 MHz 1n ÷10
R2
Input 470 14
8
100 kHz
9
U6
9 15 7 1
10 10 kHz
12 13 4 3 11
U3b U3a U6
÷10 ÷10
14 2
12 1 kHz
13
U6
9 15 7 1
2 100 Hz
12 13 4 3 1
U4b U4a U6
÷10 ÷10
14 2
4 10 Hz
3
U6
9 15 7 1
6 1 Hz
12 13 4 3 5
U5b U5a U6
÷10 ÷10
14 2
Rear Panel
Antenna Controller GPS
230v AC/50w
RS-232C
Constructed 2003
by James Miller G3RUH
Fuse 500 ma(T) Cambridge, UK
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Performance Specifications for HP 10811-60158 Crystal Oscillator
Source: HP Dwg.No. A-10811-90027-1 rev.H 2000-Jul-07 http://www.febo.com/time-freq/hardware/HP10811-Specs.pdf
1 Output Signal
Frequency: 10.000000 MHz.
Voltage: 0.55V ± 50mV rms into 50 ohms
Harmonic Distortion: < -25 dBc.
Spurious Phase Modulation: < -100 dBc (discrete sidebands 10 Hz to 25 kHz).
2 Frequency Adjustment
Coarse Tuning Range: > ± 5x10-7 (± 5 Hz).
Electronic Frequency Control (EFC): > ± 2x10-7 (± 2.5 Hz) for control range of -5V to +5V
3 Frequency Stability Aging rate (long term frequency stability) is
Long Term Stability (Aging Rate): defined as the absolute value (magnitude) of the
< 2.5 x 10-10 / day after 24 hour warm up when:
fractional frequency change with time. An
oscillator off time was less than 24 hours and
oscillator aging rate was < 2.5 x 10-10 / day prior to turn off. observation time sufficiently long to reduce the
< 2.5 x 10-10 / day in less than 30 days of continuous operation effects of random noise to an insignificant value
for off time of greater than 24 hours. is implied. Frequency changes due to
< 1 x 10-7 / year for continuous operation environmental effects must be considered
(Typical 1 x 10-8 / year after 1 year) separately.
4 Time Domain Stability:
Averaging Time Stability
seconds sy(t)
.001 < 1.5 x 10-10 Time domain stability sy(t) is defined as the
.01 < 1.5 x 10-11 two sample deviation of fractional fluctuations
.1 < 5.0 x 10-12 due to random noise in the oscillator. The
1 < 9.8 x 10-13 measurement bandwidth is 100 kHz. See NBS
10 < 5.0 x 10-12 Monograph 140 for measurement details.
100 < 1.0 x 10-11
(Typical)1000 < 1.0 x 10-11
5 Frequency Domain Stability (Phase Noise): Frequency domain stability is defined as the
Offset from Signal Phase Noise single sideband noise to signal ratio per Hertz of
Hz dBc
bandwidth (a power spectral density). This ratio
1 < -95
10 < -125 is analogous to a spectrum analyzer display of
100 < -135 the carrier versus either phase modulation
1000 < -145 sideband. See NBS Monograph 140 for
10000 < -150 measurement details.
6 Warm Up
< 5 x 10-9 of final value 10 minutes after turn on when: a) oscillator is operated in a 25° C environment with 20 Vdc oven
supply voltage; b) oscillator off time was less than 24 hours; c) oscillator aging rate was < 5 x 10-10 / day prior to turn off;
d) Final value is defined as oscillator frequency 24 hours after turn on.
7 Environmental Sensitivity
7.1 Temperature
Frequency Change: < 4.5 x 10-9 from 0° C to +71°C.
Operating Range: 0° C to +71°C.
Storage Range: -55° C to +85°C.
7.2 Load: < 5 x 10-10 for ± 10% change in 50 ohm load on output.
7.3 Power Supply
Oscillator Supply: < 2 x 10-10 for 1% change.
Oven Supply: < 2.5 x 10-10 (< 1 x 10-10 typical) for 10% change.
7.4 Gravitational Field: Not specified
7.5 Magnetic Field: Sidebands < -90 dBc for 0.1 mT (1 Gauss) field at 100 Hz
7.6 Humidity (typical): < 1 x 10-9 for 95% relative humidity at 40° C.
7.7 Shock (survival): 30 g, 11 ms, ½ sinewave.
7.8 Altitude (typical): < 2 x 10-9 for 0 to 50,000 ft.
8 Power Requirements
8.1 Oscillator Circuit: 11.0 to 13.5 Vdc. 30 mA typical, 40 mA. < 100 µV ripple and noise
8.2 Inner Oven Circuit: 12 to 30 Vdc, 11 W max at turn on.
Steady state power drops to approximately 2 W at 25° C in still air at 20 V.
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DIP Switch Settings
These paragraphs are extracted from [2,3].
Corner of PCB
-----------------+
SW Usage 1 0 |
------------- +------+ |
1 ) | S1 | |
2 ) Time constant 000 = Set up | S2 | |
3 ) | S3 | |
4 VCXO polarity 1 = "+" 0 = "-" | S4 | |
5 Open/closed loop 0 = closed loop | S5 | |
+------+ |
open closed|
"off" "on" |
Set Up Mode
S1/2/3 all closed (N=0) is setup mode. The controller's High and Low LEDs indicate when the frequency is
too high or too low.
N=1 and above: the High LED indicates that the phase is far from the set point (800), suggesting that the
phase lock is questionable.
When N=4,5,6,7 the Low LED shows when the de-glitcher algorithm (see footnote 10 in the article) is
operating to delete a spurious phase reading.
Time Constants
The software provides six different filter time constants, ranging from no filtering at all, to a time constant
of many hours. The time constant, which is chosen by setting S1/2/3, can be changed on the fly while the
controller is running.
Switches S1/2/3 can be considered as controlling a 3-bit number N in the range 0 to 7 where closed is 0 and
open is 1. Then, N=0 is setup mode, N=1 implements a first order PLL with no filtering beyond the 30
second integration of the phase measuring circuit, and N=2 to 7 implement second order PLLs with time
constants T starting at 1500 seconds and increasing by a factor of two at each step to approximately 13
hours. Here T = 2 p/wn where wn is the natural loop frequency. It is approximately the time required for the
PLL to recover from a transient.
VCXO Polarity
If the VCXO frequency increases when the control voltage is increased, open S4. If the frequency decreases
with increasing voltage, close S4.
Open/Closed Loop
Opening S5 will hold the DAC voltage at its current setting, thereby preventing the controller from further
changing the VCXO frequency. In normal operation S5 should be closed, but opening it for short periods is
an effective method of eliminating "GPS jitter" that can be useful when ultra stable short term performance
is needed.
The ASCII output continues to provide data as before so that the "open-loop" GPS-VCXO phase drift can be
monitored.
NOTE: In this equipment switches S1/2/3 are also paralleled by a thumbwheel switch on the front panel.
Thus if you want to use S1/2/3 directly, the panel switch must be placed to "7". Normally though, you will
use the panel switch, so S1/2/3 (and 6/7/8) must be set to open / off / logic high.
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ASCII Output
Format: 9600 baud 8N1
At each 30 second DAC update, the controller prints three five-digit numbers.
The first of the three numbers is the total count from the phase detector counter U2A/U4 for the previous 30
seconds. When multiplied by the constant 41.7 ns per count divided by 30 counting intervals = 1.39 ns, this
number is the phase difference in nanoseconds between GPS and the VCXO. The controller attempts to
keep this count constant at the value 800. By using a phase difference offset from zero the controller can
easily track both positive and negative phase changes.
The second of the three ASCII numbers is the value the digital filter is currently sending to the DAC to
control the VCXO frequency. This number can be either positive or negative depending on whether a
positive or negative VCXO disciplining voltage is needed and is in two's complement binary notation.
Values larger than 32768 are interpreted as negative and equal to the value minus 65536. Only the most
significant 16 bits of the 18-bit DAC input are printed.
The third ASCII value indicates the status of the controller. This number is a combination of three values
arranged so that it is easy to see the status at a glance.
The current filter switch setting determines the lowest decimal place (0-7).
If the phase has just changed abruptly, which invokes a de-glitching algorithm in the software, the value 10
is added
If the phase difference is far from the set point, suggesting that the PLL is not locked, the value 100 is added
to the number.
For example, the value 105 indicates that the filter time constant 5 is in use and that the phase lock may be
questionable.
JRM
Original: 2003 Feb 13
Update: 2005 Dec 16 - page 4: Enclosure specified; Navman URL updated
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