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Tags: agricultural sciences, animal science, chore chart, chore charts, cooperative extension, current protocols, delegation, heinrichs, henning, jud, labor management, management system, pennsylvania state university, sops, supervision, timely manner, tozer, university park, university park pa,
Pages: 9
Language: english
Created: Thursday, July 29, 1999 4:10:32 PM
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                                   College of Agricultural Sciences · Cooperative Extension




            Labor Management
            for Heifer Rearing
            Peter Tozer, Trent Schriefer, and Jud Heinrichs




                                                            Department of Dairy and Animal Science
                                                            The Pennsylvania State University
                                                            324 Henning Building
                                                            University Park, PA 16802
                                                            (814) 865-5491 · FAX (814) 865-7442
                                                            www.das.psu.edu/teamdairy/
         _______________________________________________________________________________________________________________________________________________________________________________________________




                                                              Topics Include:

                                                              Introduction
                                                              Chore chart for a labor management system
                                                              Summary of chore charts




___________________________________________________________________________________
 DAS 99-13                                                                   IVE2d
INTRODUCTION

    Good labor management is a key to               There are four basic points to keep in
the success of the modern dairy                 mind when managing labor and ensuring
business. Labor management includes             that SOPs are being followed. The first
the delegation of tasks, the supervision        step is to meet with the employees and
of employees, and the completion of             discuss how current protocols are being
tasks in an orderly and timely manner. In       implemented. This can help to determine
addition, employees should be aware of          if employees are following the SOPs, if
the consequences when there are lapses          they have been trained properly or if the
in management and when tasks are done           SOPs need to be updated.
incorrectly.                                        A second point for SOPs that deal
    When a manager delegates                    with everyday tasks is to list events step
responsibilities to employees, it implies       by step. It is often the small details that
that the manager knows their skills and         are assumed to be known which create
knows the standard operating procedures         the major problems. A third recom-
(SOP) for the particular job. SOPs are          mendation is that SOPs be written in the
important to maintaining a safe working         most simplistic language so there are no
environment as well as optimizing               misunderstandings on how, when, and
animal performance. It is unrealistic to        where tasks should be preformed.
expect an employee who does not                     Lastly, all employees should be
possess the necessary skills or is poorly       aware of the SOPs and they should be
trained to do a job correctly.                  posted in highly visible areas. This helps
    Performing a task properly can be           new employees as well as part-time help
defined by following the proper SOP for         to perform tasks correctly.
the job being conducted. SOPs are                   SOPs should allow tasks to be
written procedures on how a particular          completed in a timely and consistant
job is to be completed. Having this             manner everyday. This can assist the
information in writing minimizes                manager in making efficient use of all
miscommunications between the                   resources available, not only labor
employer, manager, and employees.

CHORE CHART FOR A LABOR MANAGEMENT SYSTEM

    To ensure that managers and                 only. Its intention is to help employers
employees alike understand their duties         and managers think of new and better
and responsibilities it is a good idea to       ways to enhance the current labor
develop a chore assignment or                   management system. However, it
accountability system. A simple chore           should be noted that an attempt was
chart idea has been developed to use            made to model this after a typical
with each of the four logical dairy             Pennsylvania dairy farm that is raising
heifer-growing periods. This chart is           replacement heifers.
designed as an example of one farm


DAS 99-13                  Labor management for heifer rearing                             1
CHORE CHART,                CONT.



    In the spreadsheets, the frequency of       for the task. A well-trained employee is
the chores is specified. The other factors      one who the owner or manager believes
specified will vary and depend on the           can do the task satisfactorily without
unique situation of each farm business.         direct supervision or very limited
The outcomes and consequences are also          supervision.
given as examples and will vary across
                                                Time
individual businesses.
                                                    An approximation of the time to do
Chore
                                                the task specified.
    Chores will be self-explanatory in
                                                Labor cost
most cases. The personnel and general
management chore for the owner or                   The cost of the time taken to do the
manager is to set aside time for                task specified, based on the time taken
managing and training employees. It             and the cost of the labor of the person
should also include an allowance for the        doing the task.
owner or manager to undertake training
                                                Responsibility factor (RF)
or self-education workshops as well.
                                                (1 lowest ­ 5 highest)
Examples of continuing education
include attending extension or industry             The responsibility factor is a
workshops and farm visits. Time should          measure of the importance of doing the
be allotted for reading journals,               task correctly and in a timely manner. A
newspapers, magazines, or conducting            high responsibility factor implies that the
Internet searches for information to            consequences of not doing the task
improve the overall efficiency of the           correctly can be extremely costly to the
dairy business.                                 dairy farmer.
Daily, weekly or monthly                        Outcome
    This is the number of occasions per             The result of completing the task
time period that a particular chore should      correctly or at the right time.
be done.
                                                Consequence
Personnel
                                                    The result of carrying out the job
    The person who should do a                  incorrectly or not at the right time.
particular job or is primarily responsible




DAS 99-13                  Labor management for heifer rearing                             2
SUMMARY OF CHORE CHARTS

Calves from birth to weaning
    Daily tasks related to feeding are the          The other tasks are important, yet not
most frequently required tasks for this         as critical to the day-to-day health and
age group, however the tasks of feed            well being of the calves. The other tasks
preparation and equipment sanitation            must be done occasionally as noted in
have the highest responsibility factor.         order to maintain a controlled calf
They require a well-trained employee or         raising operation.
the owner or manager handles these                  The degree of record keeping and
tasks. These items also have the highest        personnel or general management will
potential consequence if they are done          vary greatly with the size of operation
improperly. Health checks are also high         and individual goals of the farm owner.
priority tasks and have great conse-            Therefore, the time related to these tasks
quences in both time and economic loss.         are not given.

Heifers from weaning age to 6 months
    In this age group, proper feed              success of the farm enterprise and
preparation, regular health checks, and         animal well being.
personnel or general management are the             Part of this record keeping is to
most important factors to accomplish.           monitor the growth of the animals. This
Other than feeding and repairs (when            should include weight (scale or heart
necessary), the other factors related to        girth tape) and height of the heifer
this age of heifers are more flexible as to     (wither height or hip height). These
when they are accomplished. Thus these          monitors encompass a variety of items,
animals can serve as a time buffer for          but they are most directly related to feed
some of the rest of the farm operation.         quality, ration balance, and general
Record keeping however is of high               health program.
relative importance and is critical to the

Heifers from 6 months of age to breeding
    Tasks, relative importance, followed        important. Long term poor animal
by outcomes and consequences are                husbandry practices are of great
similar to the previous age group. Some         consequence and management is still of
of the daily tasks are of slightly less         top relative importance.
relative importance as the immediate                During this time period heat
nature of the consequences is not as            detection and breeding become factors
great. For example, if a ration is not          of top importance. Time spent involved
accurately prepared on one day, the             in these aspects can have a tremendous
consequence is trivial. If not prepared         impact on overall heifer rearing costs
correctly for a week, it could be               relative to herd average age at calving.




DAS 99-13                  Labor management for heifer rearing                             3
SUMMARY OF CHORE CHARTS

Heifers from breeding age to prefreshening
    Similar to the previous heifer group,                               Management must have some degree
as heifers get older and larger, the day-                           of quality control to maintain proper and
to-day relative importance is less critical                         consistent growth rates in a cost-
to the outcome, however chronic weekly                              effective manner.
or monthly problems are important.


Making a custom chore chart
    Some tasks and chores can be done                               animals as the feeding is being done.
in conjunction with each other,                                     The calf feeder may need some training
providing the person doing the chore has                            to be able to identify animals that may
the training. An example of this is the                             be unwell or symptoms that indicate an
person responsible for feeding calves                               animal is unwell and can report to the
can also check the health of these                                  person responsible for health checks.




 _____________________________________________________________________________________
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the Affirmative Action Director, The Pennsylvania State University, 201 Willard Building, University Park, PA 16802-
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Where trade names appear, no discrimination is intended, and no endorsement by Penn State's College of Agricultural
Sciences is implied.
Issued in furtherance of Cooperative Extension Work, Acts of Congress May 8 and June 30, 1914, in cooperation with
the U. S. Department of Agriculture and the Pennsylvania Legislature. T. R. Alter, Director of Cooperative Extension,
The Pennsylvania State University.



DAS 99-13                           Labor management for heifer rearing                                                       4
SUMMARY OF CHORE CHARTS,                                                               CONT.



                                         Calves from birth to weaning


   Chore                    Daily Weekly Monthly Personnel              time       labor    RF   Outcome                        Consequence
   FEEDING                                                                         cost ($)
   Mixing/Prep.             2X                  owner/manager         20 min       minimal     5 properly mixed replacer        poor nutrition
                                                well trained employee                            maintained equipment           scours
                                                                                                 attention to inventory         poor growth
                                                                                                 reduced health costs           disease transfer
                                                                                                 less scours                    vet costs
                                                                                                                                wasted product

   Sterilizing/Sanitation   2X                  owner/manager         15 min       minimal      5 maintained equipment          disease transfer
                                                well trained employee                             clean equipment               scours
                                                                                                  reduced health costs          reduced growth
                                                                                                  less scours

   Feeding                  2X                  trained employee      2 min/hd     0.23/hd      3 properly feed calves          underfed calves
                                                well trained employee                             observed health status        poor health
                                                                                                  observed intake               slow growth
                                                                                                  observed growth               poor environment
                                                                                                  observed bedding              vet costs

   Inventory                     1X             owner/manager         20 min/wk                 2 always stocked                run out of product
                                                well trained employee                             maintain product quality      expensive substitute
                                                                                                  cost effective                products

   CLEANING/BEDDING              1X      1X     trained employee        1.5 min/hd 0.18/hd      2 clean environment             unhealthy animals
                                                                                                  healthy animals               vet costs
                                                                                                  maintained facilities         maintenance costs
                                                                                                                                poor appearance

   HEALTH CHECKS                 1X      1X     owner/manager         0.5 min/hd 0.06/hd        5 identify problems early       unhealthy animals
   scours                                       well trained employee                             reduced vet costs             costly problems
   pneumonia                                                                                      healthy animals               poor long term growth
   general appearance                                                                                                           labor cost treating sick animals
   vaccinations

   WEIGHT/GROWTH                         1X     well trained employee                           3 determine calf growth         unknown average gain
   CHECKS                                                                                         identify health problems      economic loss
                                                                                                  identify poor doers
                                                                                                  identify ration problems
                                                                                                  develop workable animals


   RECORD KEEPING                1X             owner/manager                                   4 better management decisions poor decision-making
   inventory                                    well trained employee                             improved problem-solving    loss of financial control
   growth records                                                                                 better financial control    management problems
   health records                                                                                 better animal monitoring
   employee records
   facility records

   REPAIRS &                1X   1X      1X     owner/manager                                   3 well maintained facility      poor facility
   MAINTENANCE                                  all employees                                     pride in work environment     poor working conditions
                                                                                                  safe working environment      high employee turn-over
                                                                                                  safe for animals              unsafe environment
                                                                                                  maintain value                loss of property value

   PERSONNEL/GENERAL                            owner/manager                                   4 properly trained employees    untrained employees
   MANAGEMENT        1X          1X      1X     all employees                                     increased working knowledge   chores done incorrectly
   training                                                                                       team work environment         large financial loss
   advertising                                                                                    pride                         unproductive wages paid
   communications                                                                                 attend workshops,seminars     unsafe employees
                                                                                                  better,smoother operation     high employee turn-over
                                                                                                  coordinated work efforts      duplication of work efforts
                                                                                                                                management problems




DAS 99-13                               Labor management for heifer rearing                                                                               5
SUMMARY OF CHORE CHARTS,                                                         CONT.



                              Heifers from weaning age to 6 months


  Chore                  Daily Weekly Monthly Personnel              time   labor    RF Outcome                           Consequence
  FEEDING                                                                   cost ($)
  Mixing/Prep.           1X                  owner/manager         20-30min      3.5 5 attention to ingredients           poor nutrition
                                             well trained employee                      maintained equipment              poor growth
                                                                                        attention to inventory            disease transfer
                                                                                        reduced health costs              vet costs
                                                                                        attention to forage quality       wasted product
                                                                                        attention to biosecurity

  Feeding                2X                  owner/manager           1.5min/hd 0.23/hd    3 properly feed heifers         inconsistently fed heifers
                                             trained employee                               timely feed heifers           poor health
                                                                                            observed health status        slow growth
                                                                                            observed intake               too rapid growth
                                                                                            observed bedding condition    poor environment
                                                                                            continual inventory check     vet costs
                                                                                                                          wasted product

  Inventory                   1X             owner/manager         10 min                 2 always stocked                run out of product
                                             well trained employee                          maintain product quality      expensive substitute used
                                                                                            cost effective                time lost looking

  CLEANING/BEDDING            1X      1X     trained employee        1 min/hd             3 clean environment             unhealthy animals
                                                                                            healthy animals               vet costs
                                                                                            maintained facilities         maintenance costs
                                                                                            pleasant work environment     poor appearance

  WALK THROUGH                1X      1X     owner/manager                                5 identify problems early       unhealthy animals
  HEALTH CHECKS                                                                             reduced vet costs             costly problems
  general appearance                                                                        healthy animals               slow growing animals
  vaccinations                                                                                                            reduced production

  WEIGHT/GROWTH                       1X     owner/manager                                3 determine heifer growth       unidentified poor doers
  CHECKS                                     well trained employee                          identify health problems      economic loss
                                                                                            identify poor doers           unworkable animals
                                                                                            develop workable animals

  RECORD KEEPING              1X             owner/manager                                4 stay current                poor decision-making
  inventory                                  well trained employee                          better management decisions loss of financial control
  growth records                                                                            improved problem-solving    management problems
  health records                                                                            better financial control
  employee records                                                                          better animal monitoring
  facility records                                                                          ration quality control
  feed/forage sampling

  REPAIRS &              1X   1X      1X     owner/manager                               all well maintained facility     poor facility
  MAINTENANCE                                all employees                                   pride in work environment    poor working conditions
                                                                                             safe working environment     high employee turn-over
                                                                                             safe for animals             unsafe environment
                                                                                             maintain value               loss of property value

  PERSONNEL/GENERAL                          owner/manager                                5 properly trained employees    untrained employees
  MANAGEMENT        1X        1X      1X     all employees                                  increased working knowledge   chores done incorrectly
  training                                                                                  team work environment         large financial loss
  advertising                                                                               pride                         unproductive wages paid
  communications                                                                            attend workshops,seminars     unsafe employees
                                                                                            better,smoother operation     high employee turn-over
                                                                                            coordinated work efforts      duplication of work efforts
                                                                                                                          management problems




DAS 99-13                            Labor management for heifer rearing                                                                         6
SUMMARY OF CHORE CHARTS,                                                            CONT.



                            Heifers from 6 months of age to breeding


   Chore                    Daily Weekly Monthly Personnel              time        labor    RF Outcome                          Consequence
   FEEDING                                                                          cost ($)
   Mixing/Prep.             1X                  owner/manager         20-30min           3.5 4 attention to ingredients          poor nutrition
                                                well trained employee                           maintained equipment             poor growth
                                                                                                attention to inventory           disease transfer
                                                                                                reduced health costs             vet costs
                                                                                                attention to forage quality      wasted product
                                                                                                attention to biosecurity         inconsistent feed quality

   Feeding                  1 or 2X             trained employee        1 min/hd    0.23/hd    3 properly feed heifers           underfed heifers
                                                                                                 timely feed heifers             overfed heifers
                                                                                                 observed health status          inconsistently fed heifers
                                                                                                 observed intake                 poor health
                                                                                                 observed bedding condition      slow growth
                                                                                                 continual inventory check       poor environment
                                                                                                                                 vet costs
                                                                                                                                 wasted product

   Inventory                      1X            owner/manager           10 min                 2 always stocked                  run out of product
                                                                                                 maintain product quality        expensive substitute used
                                                                                                 cost effective                  time lost looking

   CLEANING/BEDDING               1X     1X     trained employee        .5 min/hd              3 clean environment               unhealthy animals
                                                                                                 healthy animals                 vet costs
                                                                                                 maintained facilities           maintenance costs
                                                                                                 pleasant work environment       poor appearance

   WALK THROUGH                   1X     1X     owner/manager                                  4 identify problems early         unhealthy animals
   HEALTH CHECKS                                well trained employee                            reduced vet costs               costly problems
   general appearance                                                                            healthy animals                 poor long term doers
   vaccinations                                                                                  personal knowledge of           reduced production
                                                                                                 animal


   WEIGHT/GROWTH                         1X     owner/manager                                  3 determine calf growth           unidentified poor doers
   CHECKS                                       well trained employee                            determine feeding rate          economic loss
   body condition scoring                                                                        identify health problems
                                                                                                 identify poor doers
                                                                                                 identify poor quality rations


   REPRODUCTION                                 owner/manager                                  5 bred animals                    open heifers
   heat checks                                  well trained employee                            calving schedule                unscheduled calving
   breeding                                                                                      early bred animals              late freshing heifers
   pregnancy checks                                                                              efficient use of animals        feeding open animals

   RECORD KEEPING                 1X            owner/manager                                  4 stay current                    out of touch
   inventory                                    well trained employee                            better management decisions     poor decision-making
   growth records                                                                                improved problem-solving        loss of financial control
   health records                                                                                better financial control        management problems
   employee records                                                                              better animal monitoring
   facility records                                                                              ration quality control
   reproduction records
   feed/forage sampling

   REPAIRS &                1X    1X     1X     owner/manager                                 all well maintained facility       poor facility
   MAINTENANCE                                  all employees                                     pride in work environment      poor working conditions
                                                                                                  safe working environment       high employee turn-over
                                                                                                  safe for animals               unsafe environment
                                                                                                  maintain value                 loss of property value

   PERSONNEL/GENERAL 1X           1X     1X     owner/manager                                  5 properly trained employees      untrained employees
   MANAGEMENT                                   all employees                                    increased working knowledge     chores done incorrectly
   training                                                                                      team work environment           large financial loss
   advertising                                                                                   pride                           unproductive wages paid
   communications                                                                                attend workshops,seminars       unsafe employees
                                                                                                 better,smoother operation       high employee turn-over
                                                                                                 coordinated work efforts        duplication of work efforts
                                                                                                                                 management problems




DAS 99-13                              Labor management for heifer rearing                                                                           7
SUMMARY OF CHORE CHARTS,                                                              CONT.



                              Heifers from breeding age to prefreshening


Chore                    Daily Weekly Monthly Personnel              time   labor RF Outcome                                  Consequence
FEEDING                                                                     cost ($)
Mixing/Prep.             1X                  owner/manager         20-30min     3.5 5 attention to ingredients                poor nutrition
                                             well trained employee                    maintained equipment                    poor growth
                                                                                      attention to inventory                  disease transfer
                                                                                      reduced health costs                    vet costs
                                                                                      attention to forage quality             wasted product
                                                                                      attention to biosecurity                inconsistent feed quality

Feeding                  1 or 2X             trained employee        1 min/hd    0.23/hd    3 properly feed heifers           underfed heifers
                                                                                              timely feed heifers             overfed heifers
                                                                                              observed health status          inconsistently fed heifers
                                                                                              observed intake                 poor health
                                                                                              monitored growth                slow growth
                                                                                              observed bedding condition      poor environment
                                                                                              continual inventory check       vet costs
                                                                                                                              wasted product

Inventory                      1X            owner/manager         20min/wk                 2 always stocked                  run out of product
                                             well trained employee                            maintain product quality        expensive substitute used
                                                                                              cost effective                  time lost looking

CLEANING/BEDDING               1X    1X      trained employee        .5 min/hd              3 clean environment               unhealthy animals
                                                                                              healthy animals                 vet costs
                                                                                              maintained facilities           maintenance costs
                                                                                              pleasant work environment       poor appearance

WALK THROUGH                   1X    1X      owner/manager                                  4 identify problems early         unhealthy animals
HEALTH CHECKS                                well trained employee                            reduced vet costs               costly problems
general appearance                                                                            healthy animals                 poor long term doers
vaccinations                                                                                  personal knowledge of           reduced production
                                                                                              animal


WEIGHT/GROWTH                        1X      owner/manager                                  3 determine heifer growth         unidentified poor doers
CHECKS                                       well trained employee                            determine feeding rate          economic loss
body condition scoring                                                                        identify health problems        unworkable animals
                                                                                              identify poor doers             fat animals
                                                                                              identify poor quality rations
                                                                                              develop workable animals
                                                                                              catch over-conditioned
                                                                                              animals

RECORD KEEPING                 1X            owner/manager                                  4 better management decisions poor decision-making
inventory                                    well trained employee                            improved problem-solving    loss of financial control
growth records                                                                                better financial control    management problems
health records                                                                                better animal monitoring
employee records                                                                              ration quality control
facility records
feed/forage sampling

REPAIRS &                1X    1X    1X      owner/manager                                 all well maintained facility       poor facility
MAINTENANCE                                  all employees                                     pride in work environment      poor working conditions
                                                                                               safe working environment       high employee turn-over
                                                                                               safe for animals               unsafe environment
                                                                                               maintain value                 loss of property value

PERSONNEL/GENERAL                            owner/manager                                  5 properly trained employees      untrained employees
MANAGEMENT        1X           1X    1X      all employees                                    increased working knowledge     chores done incorrectly
training                                                                                      team work environment           large financial loss
advertising                                                                                   pride                           unproductive wages paid
communications                                                                                attend workshops,seminars       unsafe employees
                                                                                              better,smoother operation       high employee turn-over
                                                                                              coordinated work efforts        duplication of work efforts
                                                                                                                              management problems




DAS 99-13                               Labor management for heifer rearing                                                                               8